UL, ISO9001, 14001, 18001, IATF16949 System Management. These products include a pipe shielded wiring harness applied to the aluminum wire between the high-voltage battery and the inverters as well as a power cable and direct connector that connect the inverters to the motors. Many industry professionals—even those who regularly work with them—use the terms “wire harness” and “cable assembly” interchangeably. Cable Harness Assembly / 1 DFA Product Simpli ication Cable Harness Assembly Introduction When a product contains electrical wiring, the wires or cables and connectors are usually laid out on a board on which a drawing of the wire runs has been mounted and a series of pins have been arranged to maintain the posi on of the wires. Understanding when, how and why this became an internal burden is an important step. A typical harness might contain thousands of wires and hundreds of connectors—all of which must be designed for the utmost reliability and assembled with absolutely no defects. CA wires, however, have copper surface and thus enables electric connection by crimp-ing using conventional terminals for copper wires, as shown in Figure 12, which means no additional invest-ment needed. Wise Harness solutions is a manufacturer of high-quality wire harnesses, control panels, and battery cables for a variety of applications. Free Wire Sample Processing (PDF) Product Support & Training Repair Service ... Schleuniger provides support and flexibility to Goodman Manufacturing’s wire harness assembly process. Design and assembly from the drawing board to finished wire harness requires step by step planning and a good amount of manual production. Each wire harness has a specific purpose to integrate into a larger electronic network, which, in the modern world, truly does make wire harnesses indispensable. A guided harness assembly and test system makes sure that assemblers insert wires correctly by giving them instant feedback. This project seeks to reduce wire harness assembly costs by using collaborative robots to lay wiring through the development of a unique end effecter. The two workbenches are used simultaneously to define the geometric bundle. Harness Assembly workbench will allow you to work with the geometric bundle as a whole. Get A Quote. Applying wraps, ties, or tapes, particularly on any branch-outs. assembly processes, about half of all warranty repairs address electrical malfunctions, and roughly half of those, and one third of all tow-ins, are caused by problems associated with the wiring harness. CUSTOM WIRING HARNESS CAPACITY. Insert electrical parts into your design that may or may not originate from the Content Center. To manufacture, some wire harness assembly automation is possible, but other processes of production still rely on manual assembly. Personal Attention Contact us to see how we can help you design your products to meet all requirements. Finished harness test specifications. Errors in manufacturing and assembly processes happen and need to be identified or predicted before you can take action. Cable Assembly vs. Wire Harness. In terms of the production process of wire harness con-sisting of wire cutting and terminal crimping, manual ter-minal crimping and manual cutting, wire intermediate joint-ing, temporary assembly (sub-assembly), assembly, elec- trical tests, and visual inspection, automation of the joint-ing process and thereafter has been in delay. - Remove requirements related to crimp process development and include only pre-production process verification pull testing requirements. 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